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The technology of PA production offered by
Technobell limited, starts with oxidation of o-xylene in fix bed
tubular reactor on specific catalyst.
Atmospheric air is compressed by compressor. The
o-xylene is feed to air stream and both pass through catalyst installed
in tubular fix bed reactor, cooled by eutectic salt mixture. There
chemical reaction takes place and o- xylene is transformed mainly to
Phthalic Anhydride. Heat released by chemical reactions is removed
through melted salts to heat exchanger where High Pressure steam is
produced. Reactor gases are conveyed through post reactor where almost
90% of by-products are removed.
The reactor off-gases containing PA are then cooled
to appropriate temperature in two heat exchangers producing Medium
Pressure steam. Cooled gases are further conveyed to Switch condensers
section. In this section PA is removed from gas by the process of
de-sublimation – forming solid crystals. After melting the PA in liquid
form is obtained. The technology allow to obtain almost 99,8% of PA
produced in the reactor.
Switch condensers off gases are conveyed to Thermal
or catalytic Incinerator and after it released to atmosphere. The
Incinerator is designed to incinerate also residue from the
distillation (Light and heavy cut). Due to carefull design important
quantity of heat is recovered in form of MP steam.
Liquid PA from Switch Condensers is first thermaly treated and then continously distilled in two distillation columns.
Finally pure comercial product is conveyed to stock
tanks to be sold in liquid form or conveyed to a solidifying section
where PA flakes are produced and packed in 25 kg bags or 1/1,25 tons
big bags.
Other sections of the plant are:
- Steam system, with the task of careful energy transformation and recuperation,
- Oil system prowiding hot and cold oil for Switch Condenser operation,
- Demineralized water station
- Other Utilities system, as Instrumental air, nitrogen, el. Power stations.
From brief description could be seen that efficient PA production technology would:
- Obtain as high as possible concentration of o-xylene in feed to reactor leading to:
- higher production,
- smaller equipment.
- Elimination of by products with post-reactor technology leading to:
- less consumption of energy for distillation,
- Less residue on the distillation,
- Extremely good commercial product quality,
- Smaller columns
- As high as possible de-sublimation efficiency Switch Condenser section.
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